Archive for March, 2010

Using Bleach (Clorox) as a Cleaner and Sanitizer

Any home brewer knows the importance of proper cleaning and sanitation, but do you really know the impact those chemicals have on your equipment and beer. When we began our brewing adventures, we were using standard dish washing soap and Easy Clean for sanitizing from LD Carlson. Once we blew through the small container we began using unscented bleach to sanitize. Bleach is cheap and convenient (sitting next to my laundry machine which is next to where we brew).

Brass AdapterMost sources in home brew lit (including Palmer & Papizan) make mention of unscented bleach as a good sanitizer as long as it is diluted one tablespoon of bleach to one gallon of water. There are 2 key things to be aware of:

1. The chemical agents in bleach (chlorine, chlorides, hydrochloride) will cause blackening and excessive corrosion to brass, copper, and aluminum. So all you copper mash tuners, beware. For example, the picture to the left is our brass Pipe Hex Bushing adapter that sits in the inside wall of our mash tun. After only two bleach soakings of 30 minutes each, you can already see the noticeable blackening and corrosion. To clean brass soak it in two parts white vinegar to one part hydrogen peroxide and soak for 15 minutes to remove tarnish.

2. Using too much bleach or not rinsing bleach properly can lead to off flavors in your beer or poor head retention. I know that I am too liberal with the bleach and hypothesize this could have contributed to the non-existent head in our last Irish Stout.

Moving forward we will begin cleaning with the percarbonate cleaner PBW from Five Star Chemicals. It will not corrode brass & copper and is recommended for cleaning plastic (fermentation vessels) and copper (Wort chiller we are about to build). More importantly, just purchased Star San for sanitizing – also from Five Star Chemicals. This is a no rinse sanitizer that home brew author John Palmer is a pretty big fan of – click here for more info. In searching online for Star San, I haven’t seen it much cheaper than what Northern Brewer offers it for.

In summary, don’t blame the bleach, blame the brewer. But since I have little trust in the brewer at times, I am going away from bleach.

Low ABV on the Chocolate Irish Stout

After much excitement building our own lautur mash tun and taking the plunge into all grain brewing, we measured a disappointing 2.021 FG and saw that our Chocolate Irish Stout only held 3.12% ABV.

Irish StoutNow, this really isn’t that far off the mark for an Irish stout, with Guinness at 4.2% ABV and Murphy’s at 4%, but we were hoping for a little more bite from our first lauter mash tun experiment. We added an extra 6 oz. of chocolate malt and a bit more Kent Goldings hops in the hopes of adding extra “fermantables” that the yeast could feed on.

POSSIBLE REASONS FOR THE LOW ABV

We did not maintain a consistent temperature during mashing, which could have affected yeast conversion. The recipe instructions had us partially mashing on the stove and then transferring to the mash tun only for the last few minutes; directions which are contrary to most mashing advice. As a result, the wort might not have converted enough sugar for the yeast to then consume (and thus less conversion to ethyl alcohol and lower ABV).

Still thinking about the mash, another culprit could be that our mash efficiency is low, perhaps caused by not grinding the grains up sufficiently. Using an online Efficiency Calculator tool, our ideal 100% mash efficiency is around 1.048 OG, and we measured 1.045, so not too far off the mark there. Another factor to consider is the yeast. This was our first bath using liquid yeast and we forgot to remove from the fridge and bring to room temperature for the full 1 hour recommended (what can I say, we drink home brew while home brewing and sometimes details are overlooked). Our pals at Listermann’s Supply think this might have been a factor in lower yeast activity. They also asked if we shook up the vial and I honestly cannot remember (again, I blame the home brew refreshment).

ONWARD WE BREW

Really, our first attempt at all-grain mashing didn’t turn out so bad. We have a few possible factors for the low ABV and a few ideas to keep in mind for next time. Some stouts do have a lower gravity and ABV, so we weren’t entirely off the mark there. An expected benefit might be that we can enjoy more of our low ABV home brew without getting a headache the next day …

Instructions for Building a Mash Tun

Mash Tun InstructionsYou may have read our earlier post about building a lauter mash tun and we have since compiled all the parts and photographs into an easy to understand instruction post – Building a Lauter Mash Tun. This is found in the new “How To” section of the site, which we hope to fill later with further instruction as we start to build more equipment (wort chiller up next).

It is very important to note that you should use CPVC piping instead of traditional PVC piping when building the mash tun. This is important because only CPVC can withstand the high temperature of the liquid that will be flowing through the pipes. Regular PVC will leak chemicals into the mash tun liquid, which would make for a bad home brew indeed. Good luck building your own mash tun and let us know if the instructions could be improved at all.

We had a great time learning to mash and hope to take some of the mystery away by detailing our findings (and maybe you can avoid some of the pitfalls we encountered). The maiden brew on our new equipment was a Chocolate Irish Stout that didn’t turn out so great. Low carbonation and alarmingly low ABV. We are still sorting out what exactly went wrong here but the temperature control during mashing was not consistent, which might have caused a lower sugar conversion and thus less fuel for the yeast to consume and turn into ethyl alcohol. Not to be discouraged, we have vowed to drink even more of our Irish brew on St. Patty’s day since we’ll need quite a few to get anything off a 3% ABV.

Go check out the instructions for building a lauter mash tun and please share your feedback if you have ideas on how our design could be improved. Another brew will tell if the low ABV on the Irish Stout was due to poor temperature control or, hopefully not, poor equipment design.

Time To Order Hop Rhizomes

Hop RhizomesGrowing your own hops is relatively easy, a great stepping stone for intermediate home brewers, and it might even save you some money. The “rhizome” is the stem of the hop plant, which will eventually send out roots and grow above ground. Rhizomes are usually ready to order around mid to late March and there is no shortage of online vendors willing to ship across the country [see below]. These plants are perennials and will return year after year, going dormant during the winter months. The average yield from a plant is around 2 pounds of dried hops, which means you can save anywhere from $12 to $40 on the cost of pellet or leaf hops (depending on the variety) for an investment around $10.

WHERE TO ORDER

A quick search of the beer forums brought a few online vendors to the top of the list. Of course if you are fortunate enough to live out in Oregon or other growing regions, check out your local farmers as well. I have excluded supply shops and online distributors and focused this list on buying direct from the growers themselves.

  • Thyme Garden Herb Company – Organic farmers in Oregon who offer a variety of hops around $5.95/rhizome and a low $3.00 shipping rate anywhere in the country. This is the only grower that actively promotes its crop as fully organic. We purchased our rhizomes from this company and they should arrive next week.
  • Freshhops.com – Also from Oregon, this site is a favorite among home brewers. They offer an exhaustive list of hop rhizomes (many of which I had never heard of … Wye Viking, Zeus, Hallertau) for around $5 – $7 with standard shipping rates.
  • HopsDirect.com – This Washington state family farm has been operating since 1932 and offers the basic hop varieties for $7.00/rhizome and standard UPS Ground shipping rates from WA to your address apply.

WHICH HOPS TO PLANT

While hops are a generally a hearty plant, able to withstand the cold winter months, some are easier for the first time grower (which is the category we fall into). Our research has shown that the best hops for early success (assuming your climate is amenable to growing hops) include Cascade, Magnum and Nugget. These are all high alpha hops that can be used across a variety of beer styles.

When you obtain your rhizomes, they should be kept in a slightly moistened plastic bag and in a refrigerator until planting time. Find a spot with lots of sunshine and a structure on which to grow vertically; for example a fence or trellis. More pictures to come once the rhizomes arrive and we start planting. Cheers to growing your own hops!

Building a Lauter-Tun for All Grain Brewing

We decided the time was right to make the leap into all grain brewing and built a lautur-tun to try a new recipe for Chocolate Irish Stout. We got our hands on a rectangular 48 quart cooler and decided to build a “manifold style” apparatus for separating the liquid from the mash. With ambition high and chance of success low, we spent most of the weekend at Lowe’s trying to implement our DIY plan. To my surprise, when we explained our idea to the Lowe’s guy, expecting confusion, he responded with “oh yea, sure, a lauter tun” as if it was commonplace. Sean at Highland Lowe’s, you rock.

Lauter-TunLET’S BUILD A LAUTER-TUN
Our lautur tun had 2 main components to build: (1) the manifold to drain liquid and (2) a nozzle spout that could be turned on/off and attach securely to the cooler AND the manifold. We removed the existing spout and found that creating a tight, secure connection (to avoid leaks) was tricky. We eventually purchased 7 feet of 1/2 inch CPVC piping and a whole bag of washers, nuts and nozzles to create the connection. It is important to use CPVC and not traditional PVC since the high temperatures could interact with chemicals in the PVC and make your beer very unhealthy. By some miracle, everything fit securely and our home brewing egos just ratcheted up a bit higher.

LET’S MASH, BABY!
Now on to our first all grain brewing! We chose a relatively safe recipe for Irish Stout but decided to add a bit of chocolate malt (1/2 lb) to balance our increased 2 ounces of hops. We got to hang with the big boys at the brewing shop and grind up our 4 different types of grains, throwing out manly and knowledgeable comments to other brewers like “So, what do you think of the black 2 row grains?” or “Yea, we had some success with that english malt for our pale ale but you gotta watch that boil”. It was awesome.

Mashing is actually much easier than I thought. Really you just combine the heated water and grains in your cooler … and then wait for the magical sugar-sucrose conversion to happen. I couldn’t see this happening but allegedly it was. After the allotted time, we drained a bit of the liquid (which was speckled with grain) and re-circulated it back into the cooler. These speckles appear at the beginning (hence the re-circulating) but weren’t present after that. As a secondary measure, we held a small strainer between the hose and the pot to catch any other stray grains.

WHO WANTS TO SPARGE?

After the liquid was drained down to the last inch in the cooler, we started “sparging” by pouring hot water on the spent grains, which helped us get every last bit of converted sugar from the grain. We ended up with about 3.5 gallons of extracted liquid and started boiling on the stove, adding hops when appropriate, and pitching the yeast after cooling. We had to cool the pot in a homemade igloo of snow outside but it got the job done.

High hopes for this one. A success on our first all grain brew could really kick our egos up to dangerous levels. The next brew will be something more appropriate for the (hopefully) warm weather on its way soon.